Total Area: 60000 Sq.m
Covered Area: 30000 Sq.m
Accreditions: ISO 9001:2008, ISO 14001:2004 & PED 97/23/EC certification for Flanges and DIN 18800-7 (manufacturer's approval for welding) by German accredition body SLV.
Materials / Grades & Standards:
ASTM A105, BS EN10277, BS EN10025, AISI CHQ Grade,
all grades of carbon steel, low alloy steel and free cutting steels.
Forge Shop:
Forge shop consists of hammers capacity varying from 0.5 T to 25.0 T (10 Nos.).
The shop is fully equipped with allied facilities.
Normalizing & Annealing facility is available in house.
Forge Shop has the capacity of forging 18000 MT (gross) per annum.
Die making:
Tool room is fully equipped with CNC wire cut machines 2 nos. of Electronica Maxi-Cut & Fanuc Robo-Cut. 4 nos CNC Vertical Machining Centers make Deckel Maho (Germany) & HAAS (USA).
High end CAD / CAM Software’s are used like Pro/Engineer & Delcam.
Component weight:
0.100 Kg. – 150 Kg.
Products:
- Flanges ½” – 16” NPS
- Scaffolding Systems and Fittings
- Pressed components
- Fabrications
- Auto components
- Tubes & Pipes
Painting & Plating:
Conveyorized Painting lines with ovens – 3 nos., Electroplating and Hot Dip Galvanising
Machine list:
- Belt Drop Hammers : 6 Nos (1 Ton to 3.0 Ton)
- Counter Blow Hammer: 1 No. (13 Ton)
- Counter Blow Hammer : 1 No. (25 Ton)
- Pneumatic Hammer: 2 No. (1/2 Ton)
- Friction Forging Presses (mechanical): 5 Nos.
- Mechanical Presses : 59 Nos. (20 Tons to 250 Tons)
- CNC Vertical Machining Centres : 5 Nos (3 of Make -DECKEL MAHO, GERMANY and 2 no. of HASS, USA)
- CNC Turning Centres:18 Nos. (2 Nos.-Daewoo & 16 Nos.-Doosan, Korea)
- Wire Cut Machines: 2 No. (Make – Fanuc, Japan & Electronica )
- EDM: 2 Nos.
- NC Press Brake (4m length): 1 No.
- Shearing machine (3m L x 10mm thk): 1 no.
- Shot Blasting Machines: 6 Nos.
- Special Purpose Machines (Drilling): 4 Nos.
- Bend Saw Cutting Machines: 9 Nos.
- Mig Welding Machines: 40 Nos.
- SPM Mig Welding Machines: 4 Nos.
- Projection Welding Machines: 2 Nos.
- Arc Welding Machine: 1 No.
- Lathe Machines: 55 Nos.
- Radial Drilling Machines: 6 Nos.
- Drill Machines : 43 Nos.
- Tapping Machines: 7 Nos.
- Hydraulic Riveting Machines: 6 Nos.
- Centreless Grinder: 2 Nos.
- Knuckle Joint Press: 1 No.
- Milling Machines: 11 Nos.
- Pedestal Grinders: 21 Nos.
- Flexible Grinders: 15 Nos.
- Thread Rolling Machines: 4 Nos.
- Tube Cutting Machines: 3 Nos.
- Vertical Lathe Machines: 4 Nos.
- Vertical Milling Machines: 3 Nos.
- Shapers: 6 Nos.
- Planner: 1 No.
- Cold Headers: 2 Nos.
- Hydraulic Marking Machines: 3 Nos.
- Normalizing Furnace: 2 Nos.
- Fork Lift: 3 Nos.
- Crane : 1 No.
- Generators: 4 Nos. (400, 700, 1125 & 1312.5 KVA)
- Screw Compressors (125 HP) 7 Nos.
- Hydraulic Power Forging Press (1500 Ton) 1 No.
- Hydraulic Deep Draw Press (250 Ton) 1 No.
- Hydraulic Press (1000 Ton) 1 No.
- Pneumatic Press (500 Ton) 1 No.
- Pneumatic Press (300 Ton) 1 No.
- Rubber Injection Moulding Machine 1 No.
- Horizontal Milling Centre 2 Nos.
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