DEV ARJUNA CAST & FORGE PRIVATE LIMITED
Casting Facilities
Total Area: 15000 Sq.m

Covered Area: 11000 Sq.m

Accreditions:
ISO/TS 16949:2009 & ISO 14001:2004 from BSI

Materials / Grades & Standards:

  • S.G / Ductile Iron: DIN-EN 1563 (Grades EN-GJS-450/10, 500/7, 400/15/, 420/12)
  • Cast Iron : DIN-EN 1561 (Grade FG-200, FG-220 & FG-260)
Sand Plant Facilities:
Integrated Sand Plant with PLC controlled Intensive Sand Mixer, Aerator, Polygon Sieve & Magnetic Separator and Reserve Cyclone dust collector. Sand Mixer Capacity: 16 MT/Hr

Stage Laboratory Facilities:
Universal sand Testing machine to check GCS (Green Compression Strength), Compatibility, Permeability, Rapid Moisture Teller, Sand Sieve Shaker for checking Grain distribution & fineness number.

Moulding Box Size:
  •   710 x 600 x 125 / 250 MM
  • 1000 x 800 x 250 / 350 MM
Pattern:
  • Metal pattern (Cast Iron & Aluminum)
  • Epoxy pattern
Moulding Machines:
  • 2 nos ARPA-450 High Pressure Moulding machines (pin lift type pneumatic jolting, hydro-pneumatic simultaneous squeeze & jointing of DISA (India) Ltd.
  • 2 nos ARPA-900 High Pressure Moulding machines with simultaneous jolt squeeze mechanism supplied by DISAP (India) Pvt. Ltd.
  • 2 nos. LSP Pneumatic Pressure Moulding Machines
  • 1 No. Centrifugal Casting Machine
Moulding Line:
  • Automatic mould transfer with hydraulic pusher / puller coupled with auto timer.
Knockout M/cs:
  • 1 MT & 2 MT capacity with hydraulic punch out system of castings.
Melting Furnace:
  • 500 Kgs Capacity Medium Frequency Induction Furnace (2 No.)
  • 1000 KG Capacity Medium Frequency Induction Furnace (2 No.)
Melting capacity: 1500 Kg perheat

Melting/day:
25 MT (Gross)

Total melting capacity: 
600 MT / month (Gross)

CUPOLA:
2 mt / hour capacity for primary melting prior to secondary melting in Induction furnace to get 2 mt / hour super heated liquid metal (NOT IN USE).

Moulds per hour:
40 – 45 sets for ARPA 450 line & 20 – 25 sets for ARPA 900 line.

No. of mould boxes:
50 sets for ARPA 450 & 35 sets for ARPA 900

Component weight:

400 gms to 150 kg with size 950 X 650 mm max.

Pattern making:

In-house includes CNC Vertical Machining Centre (DECKEL MAHO, GERMANY), Milling Machines, Radial Drilling M/c's and Lathes.

Shell Core shooter:

2 Nos MAKE – SPAN, Core Box Plate size 450mm X 600mm.

Products:
  • Automobile components like Bevel Pinion, Bevel Gear for M&M, GM Motors , Compressor mounting Brackets for MUL & Tata Motors
  • Tractors components like Front Axle Bracket, Trumphet Housing, Case Timing Gear Box. Housing for Lever, TRB Holder Bracket, Beam Mounting Bracket etc.
  • Formwork Accessories (Wing Nut, Water Barrier, Jack Nuts, Prop Nuts etc.)
  • Insulator / transmission hardware (Clevis caps, Sockets etc)
Heat Treatment Facilities:
  • Bell type, electrically heated Annealing Furnace with Automatic temperature Controller & Programmer and Micro Furnace with Automatic temperature Controller & recorder
Fettling and Grinding Facility:
  • In house
Standby power (Generator): 2 Nos.
  • 125 KVA
  • 1125 KVA
Painting:
  • Spray and dip painting facility.
Plating:
  • Electroplating (Zinc Plating) & Hot Dip Galvanizing facility.
Hardening & Tempering Facility:
  • 1 No. Neutral Salt Bath Hardening Furnace of 1 Ton Capacity
  • 1 No. Aus Tempering Furnace of 2 Ton Capacity
  • 2 Nos. Pre-Heating Box Type Furnaces 1 Ton Capacity
Rubber Mixing Facility:
  • 1 No. Rubber Mixing Machine