DEV ARJUNA CAST & FORGE PRIVATE LIMITED
CASTING FACILITIES
Total Area : 15000 Sq.m
Covered Area : 11000 Sq.m

Accreditions: ISO/TS 16949:2009 & ISO 14001:2004 from BSI

Material Grades & Standard :
    • S.G / Ductile Iron: DIN-EN 1563 (Grades EN-GJS-450/10, 500/7,  400/15/, 420/12)
    • Cast Iron : DIN-EN 1561 (Grade FG-200, FG-220 & FG-260)
Sand Plant Facilities :
Integrated Sand Plant with PLC controlled Intensive Sand Mixer, Aerator, Polygon Sieve & Magnetic Separator and Reserve Cyclone dust collector. Sand Mixer Capacity: 16 MT/Hr
Stage Laboratory Facilities :
Universal sand Testing machine to check GCS (Green Compression Strength), Compatibility, Permeability, Rapid Moisture Teller, Sand Sieve Shaker for checking Grain distribution & fineness number.
Moulding Box Size :
    •   700 x 600 x 125 / 250 MM
    • 1000 x 800 x 250 / 350 MM
Pattern :
    • Metal patterns (Cast Iron & Aluminum)
    • Epoxy pattern
Moulding Machines :
    • 2 nos ARPA-450 High Pressure Moulding machines (pin lift type pneumatic jolting, hydro-pneumatic simultaneous squeeze & jointing of DISA (India) Ltd.
    • 2 nos ARPA-900 High Pressure Moulding machines with simultaneous jolt squeeze mechanism supplied by DISAP (India) Pvt. Ltd.
    • 2 nos. LSP Pneumatic Pressure Moulding Machines
    • 1 No. Centrifugal Casting Machine
Moulding Line :
    • Automatic mould transfer with hydraulic pusher / puller coupled with auto timer.
Knockout M/cs :
    • • 1 MT & 2 MT capacity with hydraulic punch out system of castings.
Melting Furnace :
    •   500 Kgs capacity Medium frequency Induction Furnace (2 Nos.)
    • 1000 Kgs capacity Medium frequency Induction Furnace (2 Nos.)
Melting capacity : 1500 Kg per heat
Melting/day : 25 MT (Gross)
Total melting capacity :  600 MT / month (Gross)
CUPOLA : 2 mt / hour capacity for primary melting prior to secondary melting in Induction furnace to get 2 mt / hour super heated liquid metal (NOT IN USE).
Moulds per hour :
40 – 45 sets for ARPA 450 line & 20 – 25 sets for ARPA 900 line.
No. of mould boxes :
50 sets for ARPA 450 & 35 sets for ARPA 900
Component weight :
400 gms to 150 kg with size 950 X 650 mm max.
Pattern making :
In-house includes CNC Vertical Machining Centre (DECKEL MAHO, GERMANY), Milling Machines, Radial Drilling M/c's and Lathes.
Shell Core shooter :
2 Nos MAKE – SPAN, Core Box Plate size 450mm X 600mm.
Products :
    • Automobile components like Bevel Pinion, Bevel Gear for M&M, GM Motors , Compressor mounting Brackets for MUL & Tata Motors
    • Tractors components like Front Axle Bracket, Trumphet Housing, Case Timing Gear Box. Housing for Lever, TRB Holder Bracket, Beam Mounting Bracket etc.
    • Formwork Accessories (Wing Nut, Water Barrier, Jack Nuts, Prop Nuts etc.)
    • Insulator / transmission hardware (Clevis caps, Sockets etc)
Heat Treatment Facilities :
    • Bell type, electrically heated Annealing Furnace with Automatic temperature Controller & Programmer and Micro Furnace with Automatic temperature Controller & recorder
Fettling and grinding Facility :
    • In house
Standby power (Generator) : 2 Nos.
    •  125 KVA
    • 1125 KVA  
Painting :
    • Spray and dip painting facility.
Plating :
    • Electroplating (Zinc Plating) & Hot Dip Galvanizing facility.
Hardening & Tempering Facility :
    • 1 No. Neutral Salt Bath Hardening Furnace of 1 Ton Capacity
    • 1 No. Aus Tempering Furnace of 2 Ton Capacity
    • 2 Nos. Pre-Heating Box Type Furnaces 1 Ton Capacity
Rubber Mixing Facility :
    • 1 No. Rubber Mixing Machine